Introduction

The Square Deal Knot, also known as a Fixed Knot or Solid Lock fence, is an innovative design popular for its strength, durability, and ability to withstand heavy pressure from animals. But how exactly is it made? Here’s a step-by-step breakdown of the process involved in creating a Square Deal Knot fence.

Step 1: Material Selection

The process starts with the selection of high-quality, galvanized steel wire. This material is chosen for its strength, durability, and resistance to rust and corrosion. The thickness and strength of the wire may vary depending on the specific requirements of the fence.

Step 2: Wire Drawing

The selected steel wire is drawn through a series of dies to reduce its diameter to the desired thickness. This process also helps increase the wire’s tensile strength, making it more durable and resistant to breaking under pressure.

Step 3: Knot Formation

Next, the wires are knotted together to form the unique Square Deal Knot. This knot is formed by wrapping the vertical stay wires securely around the horizontal line wires, creating a strong, fixed knot that won’t slip or slide. This design ensures the fence maintains its shape and strength, even under heavy pressure.

Step 4: Weaving the Fence

The wires are then woven together to create the fence. The horizontal line wires are woven with the vertical stay wires, with the Square Deal Knots providing secure connections at each intersection. This process is typically done using a machine to ensure precision and consistency.

Step 5: Tensioning

After the fence is woven, it’s tensioned to make it strong and secure. This involves stretching the fence so that it’s tight and firm, helping it withstand pressure from animals and the environment.

Step 6: Galvanizing

The completed fence is then galvanized to protect it against rust and corrosion. This involves coating the fence with a layer of zinc, which acts as a barrier against moisture and other corrosive elements. The galvanization process can either be done before the wire drawing process (pre-galvanized) or after the fence has been woven (post-galvanized).

Step 7: Quality Inspection

Finally, the finished fence undergoes a thorough quality inspection. This includes checking the fence’s dimensions, strength, and galvanization quality to ensure it meets the manufacturer’s standards and is ready for use.

Conclusion

The process of making a Square Deal Knot fence involves several steps, each contributing to the strength, durability, and quality of the final product. By understanding this process, you can appreciate the craftsmanship and attention to detail that goes into each fence, helping you make an informed decision when choosing a fixed knot fence manufacturer.